Tulsa, oklahoma 74115 9188359924 phone 9188353681 fax email. Contains useful information pertaining to your aircraft. We comply with all applicable ads and service bulletins to ensure a complete inspection of your magneto. The sc short cover series magnetos are supplied for factory new and factory rebuilt magnetos in place of the s20 and s 200 magnetos previously supplied. Quality aircraft accessories is the source for cmibendix magneto repairoverhaulexchange. There are four different series of bendix magnetos offered currently s20, short cover, s200, and s1200 series. An 83 airworthiness certificate is available upon request. Click here for the diesel engines and here for our experimental engine documentation. They are manufactured by teledyne continental motors and come in various models. A bendix magneto is a specific type of aircraft magneto manufactured by teledyne continental motors.
Our magneto overhaul and repair services include fast turnarounds and available exchange units to keep your downtime to a minimum. If you have the need and can get your hands on a set of these little gems they will prove helpful. Airworthiness and outlines required maintenance, inspection, cleaning and overhaul intervals for cmi formerly tcmbendix magnetos and related equipment for cmi engines listed under models affected above. Despite the fact that dual magnetos are no longer produced or support by continental motors cmi, quality aircraft accessories has the expertise to service your. There are multiple models of bendix magnetos, and unlike the slick magneto, they can be infinitely overhauled. Kelly aerospace oh bendix magneto s4ln200 aircraft. Tcm 20 series magnetos are impulse coupled only, 200 series magnetos. Magneto service support manuals for s20, s200, and s1200. The main factor to keep in mind is the location of the coil terminal stud. Dibble western michigan universitys aviation maintenance technology program. Ign51, the aircraft magneto ignition systems principles, august 2011.
When autoplay is enabled, a suggested video will automatically play next. The magneto is a completely self contained ignition device. Magnetos are enginedriven selfcontained units that supply electrical current without using an external source of current. Magneto service support manuals for s20, s 200, and s1200 series magnetos, ignition harnesses, ignition switches and starting vibrators. Our inspection criteria is demanding and we only use the best of serviceable parts. The deluxe repair kits contain the parts needed for major repair such as a magneto overhaul. Bendix aircraft magneto s4ln200 quality aircraft accessories. S20s 200 series high tension magneto service support manual iii 31 august 2011 scope and purpose of this manual this manual provides installation, operation, maintenance and overhaul instructions applicable to s20 and s 200 series magnetos manufactured by continental motors. Bendix s1200 is the largest and heaviest but is less prone to cracking. Kelly aerospace oh bendix magneto s4ln200 aircraft spruce. Continental motors technical publication library has moved to aircraft technical publishers atp. Bendix magneto manual free ebooks download bendix magneto manual download on free books and manuals search service support manual pdf 95 honda civic dx service manual.
Tcm bendix magneto overhaul manual divine mettacine. The failure occurred due to cracks in the magneto housing mounting flange area that were present as a result of the magnetos prior operation. It is very important and mandatory according the manual to replace the cam screw on all bendix magnetos. The published maintenance manuals, overhaul manuals, operator manuals and installation and operation manuals for gasoline engines are listed below. Apr 24, 2017 an almost idiot proof way to time magnetos. We provide quality work to lycoming and continental. Teledyne continental ignition systems service bulletin compliance will enhance safety subject. We also carry factory reman including blue label and new units. Lycoming engines with a tcm formerly bendix series d2000 and d3000 dual magneto saib ne0826.
Cushion magneto drive 68h22624 aircraft specialties. All aviation gasoline engines utilizing continental motors, inc. Tcm 20 series magnetos are impulse coupled only, 200 series magnetos incorporates shower of sparks both 4 and 6 cylinder. Magnetos have been around since the early 1900s and have been refined for the last 100 years to give us the reliability we have come to. Some parts that may be need replacing during magneto overhaul are not included in these kits. Slick magneto harness ignition kits chief aircraft inc. Quality aircraft accessories is the source for cmi bendix magneto repair overhaul exchange. X30010, c75, c85, c90 and o200 series engine overhaul manual, august 2011. On most single magnetos there is a spline, so the cam can not rotate on the axle, only the contact assy is adjusted. Ignition systems application data service support manual 5 15 october 2015 2. Whether you refer to them as bendix magnetos, tcm continental magnetos, or cmibendix magnetos, quality. Magnetos are frequently not maintained to requirements specified in l63 manual 43006300 series magneto maintenance and overhaul manual, probably because theyre so reliable and all engines have a redundant magneto.
Electronic copies of continental aerospace technologies technical publications. Install the correct magneto clamp pn 66m19385 with a gap as shown in. Aircraft magneto service overhaul aircraft accessories. Kelly aerospace has the industries greatest supply of. Each accessory we overhaul or repair is tested by our faa approved. Continental aircraft engines in our factory are reprinted herein by permission of the accessory manufacturers. Magnetos are frequently not maintained to requirements specified in l63 manual. On most single magnetos there is a spline, so the cam can not rotate on the axle, only the. Qaa stocks a wide variety of bendix aircraft magnetos. Currently available for bendixcmi 20200 series and bendixcmi 1200 series aircraft magnetos. On a dual magneto both the contact assy is adjusted for opening and the cam set for correct internal timing. Lycoming engines with a tcm formerly bendix series d2000. Can be impulse coupled or shower of sparks capable of 28,000 volts and certified to 25,000 feet unpressurised.
Lycoming engines with a tcm formerly bendix series d2000 and d3000 dual magneto saib ne08. These parts are highest quality direct replacement parts and are approved for installation and use on certificated aircraft. Cmi contain a bronze oilite distributor gear bushing in the distributor. A brief overview of aircraft magneto 500 hour inspection. Maintenance intervals for continental motors formerly tcmbendix. Aircraft magneto overhaul and repair airmark overhaul, inc. Service support manual quality aircraft accessories, inc. Cmi contain a bronze oilite distributor gear bushing in the distributor block that supports the distributor gear shaft. Superseded, discontinued and interchangeable magnetos contd. There are multiple models of bendix magnetos, and they can be infinitely overhauled. Data plate pn 10400012 is to be used for s200 series magnetos.
D3000 single shaft dual magnetos maintenance issues. Jan 19, 2007 thanks for letting us know of your concern regarding the lycoming o540j3c5d in your cessna r182 aircraft, which utilizes the bendix dual magneto. We also offer bendix magneto overhaul and repair services. Airworthiness and outlines required maintenance, inspection, cleaning and overhaul intervals for cmi formerly tcmbendix magnetos and related equipment for cmi engines listed under models. For engines equipped with bendixprecision servo controlled. This bendix magneto overhaul manual is 2000 series, as one of the most practicing. Kelly aerospace has the industries greatest supply of high quality bendix dual magneto cores.
Kelly aerospace bendix magneto repair kits s200 aircraft. This section covers the most common modifications for bendix s 20, s200 series magnetos. Bendix dual magneto overhaul manual bendix dual magneto overhaul manual tcm bendix d2000 service instructions tricia joy tcm formerly bendix series d2000 and d3000 dual magneto tcm. This proves more affordable than buying new every time an aircraft magneto is needed. Quality aircraft overhauled bendix magnetos pilotshop. Picture is for illustrative purposes only not sold as a set of three. The subject matter of this service bulletin is incorporated in whole or in part in an faa issued airworthiness directive. Required inspection and maintenance intervals for cmi formerly tcm. Ignition systems continental aerospace technologies. This bendix magneto is a specific type of aircraft magneto manufactured by kelly aerospace. Teledyne continental aircraft engine category 1 mandatory.
The lag angle, noted on the magneto data plate, is the impulse couplings retard. Egap in the dual mag is found when the k is positioned in the center of the hole. The 101630052 cmitcm bendix magneto is an aircraft magneto meant for several models of 4cylinder aircraft engines. All repair work for a slick magneto is to be completed in compliance with champion manual l63. We overhaul, exchange, repair, and bench check aircraft magnetos. Bendix s4lnxxx, s4rnxxx, s6lnxxx, s6lnxxx are the most common types of. Continental s200204 and s12081209 magnetos are not affected by airworthiness directives ads requiring mandatory impulse coupling inspections every 250 or 500 hours, allowing you to forego these costly inspections and associated downtime. Bendix magnetos are a trusted brand of aircraft magnetos. Average cost is based upon the quality and condition of your mag, if your mag exceeds exchange cost for new continental mag we will advise you to exchange average cost. Dibble western michigan universitys aviation maintenance technology. Quality aircraft accessories is a recognized market leader for aircraft magneto service, repair and overhaul.
Quality aircraft overhauled bendix magnetos california. This type of magneto is generally costefficient because of the fact that it can be overhauled again and again. Egap in the dual mag is found when the k is positioned in the center of the hole and the red painted teeth are visible in timing holes located in each side of the mag housing. Install the dual magneto with the correct new magneto gasket pn lw 12681. General information magnetos manufactured by continental. This section covers the most common modifications for bendix s20, s200 series magnetos. Magneto toengine timing checks must be conducted at the shortest of these intervals. M2, o200d and x series engine maintenance and overhaul manual, june 2017. Continental now offers new ignition kits with shower of sparks technology, redefining the future for lycoming 540 series engine owners. During the overhaul process, the overhaul manual only required visual inspection of the magneto. Mag timing is easy as one, two, three aeroelectric.
Required maintenance of tcm and bendix aircraft magnetos and related equipment equipment affected. This tcmcmi bendix magneto has some key features that differentiate it from other aircraft magnetos. Maintenance manuals continental aerospace technologies. With some s20 series bendix magnetos, you must remove the plead from the magneto and place a conductor of some sort in the hole where the plead belongs. Continental motors technical publication library has moved to aircraft technical.
Thanks for letting us know of your concern regarding the lycoming o540j3c5d in your cessna r182 aircraft, which utilizes the bendix dual magneto. The 106006166 cmitcm bendix magneto is an aircraft magneto meant for several models of 6cylinder aircraft engines. Whether you refer to them as bendix magnetos, tcm continental magnetos, or cmi bendix magnetos, quality aircraft accessories qaa is a recognized market leader for aircraft magneto service, repair, and overhaul. S20s200 series magneto supersedure cross reference old pn to new. The repair kit and deluxe repair kit for the bendix 200, 201, and 202 series magnetos contain two sets of contact assembly kits. Install the correct magneto clamp pn 66m19385 with a gap as shown in figure 2.
Nov 17, 20 a brief overview of aircraft magneto 500 hour inspection. Bendix s4lnxxx, s4rnxxx, s6lnxxx, s6lnxxx are the most common types of magnetos. There are multiple models of bendix magnetos, and unlike the slick magneto, they can be infinitely. Prevent any chance of the terminal grounding out onin the magneto housing andor other magneto components.
General information magnetos manufactured by continental motors, inc. Through the timing hole in the top of the magneto, you can see the ink stencil on the rotor magnet. Trust me when i say youre not the first person to share concern for this configuration. The bendix magneto, also known as an ignition magneto, was developed by andre boudeville but perfected by robert bosch and frederick richard simms. Hold in place with a dab of seal lube during assembly to prevent falling into accessory case. Reference x42003, d2000d3000 series magneto service support manual for information on these systems.
Kelly aerospace overhauled magnetos use the best of serviceable parts and new parts which results in a magneto of oem quality at an overhauled price. Kelly aerospace bendix magneto repair kits s200 aircraft spruce. The c90o 200 series engines are equipped with a carburetor and a two magneto ignition system. Bendix d2000 and d2200 magnetos overhaul manual ebay. We are an faaeasa class i and class ii repair station, and we service slick magnetos by champion and cmibendix magnetos both single and dual in accordance with the most current manufacturers instructions. May the spark be with you and tag lines are soley own and copy written under aircraft magneto service llc. Some parts that may be need replacing during magneto overhaul are not. S20s 200 series magneto supersedure cross reference old pn to new old pn to new cross reference previous replacement previous replacement part no. One failure occurred on the first flight after installation of a newly overhauled magneto. We are an faaeasa class i and class ii repair station, and we service slick magnetos by. As a result, the bendix magneto is more often overhauled than bought new, allowing for efficient, costeffective use.
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